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MTCNC-12型


功能
本机床采用三座标数控系统,分别控制磨头垂向运动,工作台纵向运动和分度头回转,其中纵向与垂向运动可实现联动,集操作按钮,编程键及CRT字符显示为一体,便于编程和数据输入。以专用砂轮修整器进行砂轮自动成行修整,输入程序后,即可实现从金钢滚轮成形修整砂轮及其修整补偿,工作分度,垂向与纵向联动磨削凸凹成形表面,退刀,直至工作台复回停车的整个自动磨削循环。

Function
This grinder is adopted 3-coordinates CNC system, with control vertical teed of wheel head, longitudinal move of worktable, and index head revoling. It be able to realize linkage of both move of longitudinal and vertical. It integration of operation button, programming, and CRT display character, for easily program and date input, with a special dresser for profile dressing grinding wheel.
With program entered, a full grinding cycle in automation will be performed starting from wheel being rolled into profile by a diamond roll including correction and compensation. Workpiece being indexed, convex and concave profile surface being grind linkage of both in vertical to longitudinal directions, wheel being withdrawn, until machine stoppage after worktable returns to the position where workpiece is fixed.

结构
机床采用立柱磨头垂直进给,工作台往复运动布局形式,结构紧凑,刚性好,精度稳定,纵向和垂向两组导轨均采用镶钢淬硬滚动结构,并有滚珠丝杠、直流伺服电机驱动,运动精度高,使用寿命长。

Structural
The machine is a layout of wheelhead vertical feed and table reciprocate moving, compact of configuration good ingidity and stable accuracy. Its longitudinal and vertical guideways are hardened steel-inserted roller with ball screw and D.C. servo motor driven, high movement accuracy and long service life

主要技术规格MAIN TECHNICAL SPECIFICATION
1 工件按装长度  
  Length of Erection of Workpiece 3000mm
2 磨削范围  
  Grinding Range of Workpiece φ200-φ350*2000mm
3 磨头垂向进给分辨率  
  Definition of Vertical Feed of Wheelhead 0.001mm
4 磨头垂直移动速度  
  Vertical Wheelhead speed 0.035-190mm/min
5 主轴转速(无极)  
  Speed of Spindle(Stepless) 35-2000r.p.m
6 工作台从向移动速度(无级)  
  Lengthwise Table Moving Speed(Stepless) 15-6000mm/min
7 砂轮尺寸(外径/宽/内径)  
  Size of Wheel(DO*W*IO) 400*20*270mm
8 磨头电机功率/机床总功率  
  Wheelhead Motor Power/Machine Total Power 7.5KW/12.5KW
9 分度头可分槽数  
  Divisible Number of Index Head 任意Arbitrary
10 分度头旋转线速度  
  Rotation Linear of Index Head 500mm/min
11 工件成形表面粗糙度  
  Roughness of Workpiece Ra≤0.8μm
12 一对相互齿合瓦辊齿高误差  
  Error of Both Interaction Contact Depth of Tooth of Corrugated Roll 0.05mm
13 楞顶圆跳动允差  
  Allowable Error of Tooth Addendum Equal Circumference 0.03mm
14 楞侧对轴线平行度允差  
  Allowable Error of Prarallelism of Tooth Flank to Axis 0.03mm
15 楞高允差  
  Allowable Error of Tooth Depth 0.02mm
16 齿等分度误差  
  Error of Tooth Equal Graduation ±45“
17 机床外形尺寸(长*宽*高)  
  Overall Dimensions(L*W*H) 9400*1440*2210mm
18 机床净重/毛重(约)  
  Net Weight/Gross Weight(approx) 15000kg/17000kg
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